Product Assembly Equipment
Product Assembly Equipment

Product Assembly Equipment.

We have a wide range of automatic machines and hand tools designed to aid our skilled and trained staff to build your cable harnesses and assemblies as efficiently as possible.

These include:

  • A fully automatic Panduit cable tie system which is up to six times faster than using manual cable ties around cable harnesses & assemblies.
  • A JQ-6100 Sleeve & Wire Cutting Machine enables us to accurately cut large volumes of heatshrink to the correct length.  
  • A Techon Sealant Dispenser, which dispenses low, medium and high-viscosity fluids accurately, is used on assemblies requiring sealant to be applied as part of the manufacturing process.
  • A Halo Blaze Heatshrink Processing Machine which is used in conjunction with traditional heat guns to fit heatshrink to cable assemblies where required.
  • A Kingsing Cable Twisting Machine is used when required to twist multiple wires together quickly and accurately.
  • An Ondal Taper S Automatic Taping Machine allows us to finish a cable harness in harness tape as an alternative to using other cable harness coverings such as braid or heatshrink. The machine efficiently wraps all types of tapes around a cable harness, including those tapes which are specifically designed for use in Automotive applications.  
  • A Travin TP1 Injection Moulding Machine for the manufacture of grommets and other over-mouldings used on cable harnesses.

These help our staff to reduce a products assembly time, and so reducing the overall costs of manufacture, which allows us to pass these savings directly on to you.

We also stock a wide range of hand crimping tools which allow us to produce samples, proto-types and small batches of assemblies in a cost effective way, but still to the highest quality standards, you would expect.

Product Testing and Inspection Equipment.

To ensure we produce the highest quality products, we use a range of product testing and inspection equipment throughout the production process and onto Final Inspection before shipment.

Our Mecmesin Advanced Forge Pull Testers are used to validate the quality of the crimped terminations we are producing. The testers measure the tension force required to pull apart or separate the components of a wire crimp. This helps to ensure the crimp joints are fit-for-purpose and thereby ensuring the safety and quality of your products and their compliance with any required industry standards. The AFG-1000N tester is used for pull tests up to 1000 Newtons, the ILC-S 2500N is used for where pull tests up to 2500 Newtons are required.

Our CFA1000 Crimp Force analyser system allows us to check the quality of all crimping operations carried out on our presses. This information helps to ensure that the quality of the crimping process is maintained from the beginning to the end of each batch of terminals applied.

We also have a SLE SBL Micro Crimp Cross Section Lab, which allows us to cut a terminal in half and to photograph the section in order to help validate the crimping process. Test results from this process and from the Mecmesin Pull Tester can be provided to our customers to help show the quality and compliance of the manufacturing process.

Our Cirrus Cable Harness Test Equipment is used to electrically test products. This has bespoke test fixtures to prove the functionality, of each of your products at in-process and final inspection stages.